FAQ
Find answers to frequently asked questions about our products. See the most common topics and more.
1.How do I determine the kVA rating of a transformer?
Add the total connected load in kilowatts (kW), account for the power factor (usually
0.8 for industrial loads), and divide by 0.8. This ensures the transformer can handle
the load efficiently, even under peak conditions.
2.What is a dry-type transformer?
A transformer that uses air instead of oil for cooling. It is safer, environmentally
friendly, and well-suited for indoor installations or areas where oil-based equipment
poses risks.
3.Can dry-type transformers be used outdoors?
Yes, provided they have a weatherproof enclosure like NEMA 3R or higher. These
enclosures protect the transformer from rain, dust, and other environmental factors.
4.What are the advantages of dry-type transformers?
They are fire-resistant, require minimal maintenance, eco-friendly, and suitable for
areas where oil leakage is a concern, like hospitals and high-rise buildings.
5.How does ambient temperature affect transformer performance?
Higher temperatures reduce efficiency and lifespan by increasing winding insulation
stress. Installing the transformer in a controlled environment or ensuring proper
ventilation can mitigate this issue.
6. How efficient are low-voltage dry-type transformers?
Low-voltage dry-type transformer efficiency is regulated by DOE standards. Under
DOE 2016, a 15 kVA three-phase transformer has a minimum efficiency of 97.89%,
and a 1000 kVA three-phase transformer achieves 99.28%, measured at 35% of the
nameplate-rated load. With DOE 2029 standards, these efficiencies improve to
98.31% for a 15 kVA transformer and 99.42% for a 1000 kVA transformer, reflecting
advancements in energy-saving technologies.
7. What is impedance in transformers?
Impedance is the opposition to current flow within the transformer. It affects voltage
regulation and short-circuit performance, with typical values ranging from 1% to 6%
as per 10 CFR 431 Subpart K.
8. Can dry-type transformers handle harmonic loads?
Yes, but standard models may overheat under high harmonics. K-rated or harmonic
mitigating transformers are specifically designed for such conditions.
9. What is a K-rated transformer?
A transformer engineered to handle non-linear loads that generate harmonics,
preventing overheating and ensuring reliable performance.
10. What are the key differences between DOE 2016 and DOE 2029 efficiency standards?
DOE 2029 standards demand up to 10% lower energy losses than DOE 2016,
requiring improved materials like better-grade cores and advanced manufacturing
techniques.
11. Are amorphous core transformers more efficient than CRGO core transformers?
Yes, amorphous cores have lower hysteresis losses, making them more energy-
efficient. However, they are bulkier than CRGO core transformers.
12. How often should dry-type transformers be inspected?
Visual inspections should be done quarterly to check for overheating or physical
damage, with detailed maintenance conducted annually.
13. What causes noise in transformers?
Noise is typically caused by magnetostriction in the core or loose components.
Ensuring proper assembly and using noise-dampening materials can reduce it.
14. What is the significance of UL certification?
These certifications indicate the transformer meets rigorous safety and quality
standards for North America, ensuring reliable performance.
15. What is the lifespan of a dry-type transformer?
With proper maintenance, dry-type transformers can last 25–40 years, depending on
environmental conditions and load management.
16. Can I parallel two transformers?
Yes, but only if they have the same voltage ratios, impedance, and phase
displacement. Mismatched transformers can lead to circulating currents and damage.
17. What is a delta-wye transformer?
A transformer with a delta-connected primary and a wye-connected secondary,
commonly used to step down voltage in distribution networks.
18. How are transformers tested for quality?
Common tests include insulation resistance, no-load and full-load testing, winding
resistance, and dielectric tests to ensure performance and reliability.
19. Why is grounding necessary for transformers?
Grounding provides a path for fault currents, stabilizes voltage levels, and protects
against electrical shocks.
20. What is the significance of BIL in transformers?
Basic Insulation Level (BIL) indicates the transformer’s ability to withstand high-
voltage impulses without insulation breakdown.
21. How do I know if my transformer is overloaded?
Signs include overheating, reduced efficiency, increased audible noise, and visible
deformations in windings or insulation.
22. What are the different insulation classes in dry-type transformers, and how do they differ?
Dry-type transformers use insulation classes defined by their maximum temperature
rating:
1. Class F: Rated for 155°C
2. Class H: Rated for 180°C, designed for heavy-duty and demanding applications.
3. Class R: Rated for 220°C, ideal for specialized industrial applications requiring maximum thermal durability. Higher classes allow transformers to operate safely at elevated temperatures, providing better longevity and load-handling capabilities.
1. Class F: Rated for 155°C
2. Class H: Rated for 180°C, designed for heavy-duty and demanding applications.
3. Class R: Rated for 220°C, ideal for specialized industrial applications requiring maximum thermal durability. Higher classes allow transformers to operate safely at elevated temperatures, providing better longevity and load-handling capabilities.
23. What are the benefits of Vacuum Pressure Impregnation (VPI) in dry-type transformers?
VPI enhances transformer performance and longevity by:
1. Improved Insulation: Provides uniform resin impregnation, improving dielectric
strength.
2. Moisture Resistance: Seals windings, protecting them from moisture and
contaminants.
3. Enhanced Thermal Dissipation: Ensures better heat transfer for cooler operation.
4. Reduced Noise and Vibration: Improves structural integrity, minimizing mechanical
vibrations.
5. Environmental Friendliness: Uses solvent-free resins, making it an eco-friendly
insulation method..
24. Can dry-type transformers be installed in confined spaces?
Yes, but installation must comply with the National Electrical Code (NEC) and
other relevant standards:
1. Maintain a minimum clearance of 6 inches from walls or other surfaces. This allows proper airflow for cooling.
2. Ensure sufficient ventilation to prevent overheating. Refer to NEC Article 450.9, which requires proper ventilation for heat dissipation.
3. Use NEMA-rated enclosures if the space is exposed to dust, moisture, or hazardous materials.
4. Avoid installing transformers near combustible materials, as per NEC Article 450.21(A).
1. Maintain a minimum clearance of 6 inches from walls or other surfaces. This allows proper airflow for cooling.
2. Ensure sufficient ventilation to prevent overheating. Refer to NEC Article 450.9, which requires proper ventilation for heat dissipation.
3. Use NEMA-rated enclosures if the space is exposed to dust, moisture, or hazardous materials.
4. Avoid installing transformers near combustible materials, as per NEC Article 450.21(A).
25. What insulation class is best for high-temperature applications?
Class H (180°C) or Class R (220°C) are ideal for high-temperature environments due
to their superior thermal endurance, ensuring long-term reliability and safety under
demanding conditions.